Pork Slaughter model achievement. If the team does it well, it can save a lot of unnecessary effort and paperwork tant Deciding on a generic model and which products can be covered by a single plan is an impo Selecting an inappropriate generic model reduces its potential benefits. However, often the HACCP team will discover they have made this error when they develop their process flo diagram or during their hazard analysis. These are early stages in the process when it is relatively easy to make changes In any case, establishments must meet all regulatory requirements for their products Using this generic model This generic model is designed to be used by establishments that slaughter, the first process category. The model can be used for all establishments that slaughter, but would be most useful to establishments that slaughter swine. The generic model is not suitable for products that fall into any of the other process categories The model will be most useful to a haccp team that includes access to one trained individual as specified in 417.7(b) (b)The individual performing the functions listed in paragraph(a)of this section shall ae success lly completed a course of instruction in the application of the seven HACCP Principles to meat or poultry product processing, including a segment on the development of a HACCP plan for a specific product and on record revie It would be beneficial for other team members to have reviewed any of the various guidance materials available on how to develop a HACCP plan for your company, including several useful videos, handbooks, or computer programs. Once the HACCP team has prepared itself thoroughly as possible in general HACCP principles and how to use them, this model should be helpful Note: This generic model includes a number of forms that can be used to record various types of required information. The forms themselves are samples; a company HACCP team can develop whatever forms it finds most useful. All the forms mentioned in this document are included in Appendix B; they appear in the order in which they are discussed in the text All FSiS generic models are designed to assist establishments in applying the seven HACCP principles to their meat and processing operations ANd to m requirements of Part 417. Therefore, the definitions used in this and all other FSis gener models are those found in 417.1
Pork Slaughter Model Deciding on a generic model and which products can be covered by a single plan is an important achievement. If the team does it well, it can save a lot of unnecessary effort and paperwork. Selecting an inappropriate generic model reduces its potential benefits. However, often the HACCP team will discover they have made this error when they develop their process flow diagram or during their hazard analysis. These are early stages in the process when it is relatively easy to make changes. In any case, establishments must meet all regulatory requirements for their products. Using This Generic Model This generic model is designed to be used by establishments that slaughter, the first process category. The model can be used for all establishments that slaughter, but would be most useful to establishments that slaughter swine. The generic model is not suitable for products that fall into any of the other process categories. The model will be most useful to a HACCP team that includes access to one trained individual, as specified in 417.7(b). (b)The individual performing the functions listed in paragraph (a) of this section shall have successfully completed a course of instruction in the application of the seven HACCP principles to meat or poultry product processing, including a segment on the development of a HACCP plan for a specific product and on record review. It would be beneficial for other team members to have reviewed any of the various guidance materials available on how to develop a HACCP plan for your company, including several useful videos, handbooks, or computer programs. Once the HACCP team has prepared itself as thoroughly as possible in general HACCP principles and how to use them, this model should be helpful. Note: This generic model includes a number of forms that can be used to record various types of required information. The forms themselves are samples; a company HACCP team can develop whatever forms it finds most useful. All the forms mentioned in this document are included in Appendix B; they appear in the order in which they are discussed in the text. All FSIS generic models are designed to assist establishments in applying the seven HACCP principles to their meat and poultry processing operations AND to meet the regulatory requirements of Part 417. Therefore, the definitions used in this and all other FSIS generic models are those found in 417.1: 4
Pork Slaughter model 8417.1 Definitions For purposes of this part, the following shall apply Corrective action. Procedures to be followed when a deviation occurs Critical control point, A point, step, or procedure in a food process at which control can be applied and, as a result, a food safery hazard can be prevented, eliminated, or reduced to acceptable levels Critical limit. The maximum or minimum value to which a physical, biological, or reduce to an acceptable level the occurrence of the identified food safety hacat e, or chemical hazard must be controlled at a critical control point to prevent, eliminate, or Food safety hazard. Anmy biological, chemical, or physical property that may cause a food to be unsafe for human consumption HACCP System. The HacCP plan in operation, including the HACCP plan itself. Hazard. SEE Food Safery Hazard. Preventive measure. Physical chemical or other means that can be used to control an dentified food safety hazard. Process-monitoring instrument, An instrument or device used to indicate conditions during processing at a critical control point Responsible establishment official, The individual with overall authority on-site ora igher level official of the establishment Process Flow Diagram and product Description be usns pin is this model, the company's HACCP team should first describe the product(s) of this process category and covered by this HACCP plan. The product(s) should bed in twe (1) by a simple diagram which shows the steps the company uses when it produces the product, (2)in a brief written description which provides key facts about the product and its use In this generic model, there is an example for pork slaughter, one of the species in this process
Pork Slaughter Model § 417.1 Definitions. For purposes of this part, the following shall apply: Corrective action. Procedures to be followed when a deviation occurs. Critical control point. A point, step, or procedure in a food process at which control can be applied and, as a result, a food safety hazard can be prevented, eliminated, or reduced to acceptable levels. Critical limit. The maximum or minimum value to which a physical, biological, or chemical hazard must be controlled at a critical control point to prevent, eliminate, or reduce to an acceptable level the occurrence of the identified food safety hazard. Food safety hazard. Any biological, chemical, or physical property that may cause a food to be unsafe for human consumption. HACCP System. The HACCP plan in operation, including the HACCP plan itself. Hazard. SEE Food Safety Hazard. Preventive measure. Physical, chemical, or other means that can be used to control an identified food safety hazard. Process-monitoring instrument. An instrument or device used to indicate conditions during processing at a critical control point. Responsible establishment official. The individual with overall authority on-site or a higher level official of the establishment. Process Flow Diagram and Product Description To begin using this model, the company's HACCP team should first describe the product(s) which are part of this process category and covered by this HACCP plan. The product(s) should be described in two ways: (1) by a simple diagram which shows the steps the company uses when it produces the product, and (2) in a brief written description which provides key facts about the product and its use. In this generic model, there is an example for pork slaughter, one of the species in this process 5
Pork Slaughter model category. FSis has developed certain forms as part of the examples in the generic model company haccp teams are not required to use these forms Figure 1 is an example of a PROCESS FLOW DIAGRAM for the pork slaughter process in generic establishment X. Figure 2 is an example of a PRODUCT DESCRIPTION for the swine slaughtered by generic establishment X Once the company HACCP team in your establishment has prepared your Process Flow Diagram, they should verify it by walking through the establishment following the flow of product and making sure that all the steps of the process are included in the flow diagram. The team should also review the information provided on the Product Description to make sure all the key facts are included, such as identifying consumers, especially those with particular health problems or known to be at risk Note: If you are slaughtering swine and your process includes steps not included in this example such as pre-slaughter spray, those steps should be added. Also, if your process does not include all the steps identified in this example, those steps would be omitted when conducting the hazard analysis. That is generally, how you use these generic model examples--just omit the features which do not apply to your operation or if your operation includes features not included in this example, they should be added By completing a Process Flow Diagram and a Product Description, you have met the requirements of 4172(a)(2). You can use the Process Flow Diagram in particular to help you complete the rest of the hazard analysis. Use the flow diagram to systematically review each to occur which may be introduced at this step? In answering the question, your HACCP teall step in the process and ask the question, "Is there a food safety hazard which is reasonably likel needs to consider biological(including microbiological), chemical, and physical hazards Hazard analysis Once your product(s)are accurately described through the flow diagram and product description, fundamental to developing a good HaCCP plan and one that meets regulatory requirements The regulatory requirements for a hazard analysis are found at 417 2(a) 8417.2 Hazard Analysis and HAcCP Plan (a) Hazard analysis. (1) Every official establishment shall conduct, or have conducted for it, a hazard analysis to determine the food safety hazards reasonably likely to occur in the production process and identify the preventive measures the establishment can apply to control those hazards. The hazard analysis shall include food safety hazards that can occur before, during, and after entry into the establishment. A food safety
Pork Slaughter Model category. FSIS has developed certain forms as part of the examples in the generic models; company HACCP teams are not required to use these forms. Figure 1 is an example of a PROCESS FLOW DIAGRAM for the pork slaughter process in generic establishment X. Figure 2 is an example of a PRODUCT DESCRIPTION for the swine slaughtered by generic establishment X. Once the company HACCP team in your establishment has prepared your Process Flow Diagram, they should verify it by walking through the establishment following the flow of product and making sure that all the steps of the process are included in the flow diagram. The team should also review the information provided on the Product Description to make sure all the key facts are included, such as identifying consumers, especially those with particular health problems or known to be at risk. Note: If you are slaughtering swine and your process includes steps not included in this example, such as pre-slaughter spray, those steps should be added. Also, if your process does not include all the steps identified in this example, those steps would be omitted when conducting the hazard analysis. That is generally, how you use these generic model examples--just omit the features which do not apply to your operation or if your operation includes features not included in this example, they should be added. By completing a Process Flow Diagram and a Product Description, you have met the requirements of 417.2(a)(2). You can use the Process Flow Diagram in particular to help you complete the rest of the hazard analysis. Use the flow diagram to systematically review each step in the process and ask the question, "Is there a food safety hazard which is reasonably likely to occur which may be introduced at this step?" In answering the question, your HACCP team needs to consider biological (including microbiological), chemical, and physical hazards. Hazard Analysis Once your product(s) are accurately described through the flow diagram and product description, the HACCP team should begin work on the HAZARD ANALYSIS. The hazard analysis is fundamental to developing a good HACCP plan and one that meets regulatory requirements. The regulatory requirements for a hazard analysis are found at 417.2(a). § 417.2 Hazard Analysis and HACCP Plan. (a) Hazard analysis. (1) Every official establishment shall conduct, or have conducted for it, a hazard analysis to determine the food safety hazards reasonably likely to occur in the production process and identify the preventive measures the establishment can apply to control those hazards. The hazard analysis shall include food safety hazards that can occur before, during, and after entry into the establishment. A food safety 6
Pork Slaughter model hazard that is reasonably likely to occur is one for which a prudent establishment would establish controls because it historically has occurred, or because there is a reasonable possibility that it will occur in the particular type of product being processed, in the absence of those controls (2)A flow chart describing the steps of each process and product flow in the establishment shall be prepared, and the intended use or consumers of the finished product shall be identified. Generic establishment X, which we are using for our example, is capturing these regulator requirements on a 6-column Hazard Analysis Form(See Figure 3). A good way to use a form like this is to create the first column by using the Process Flow Diagram and the second by answering the question. Once the haCCP team has considered all the steps in the flow diagram and determined if a food safety hazard could be introduced, it needs to consider whether the hazard is"reasonably likely to occur", using the meaning of this phrase included in 417 2(a).On the 6-column form used by generic establishment X, the third and fourth columns address this issue. If the establishment's HACCP team has decided that the hazard is not reasonably likely to occur, they enter No in column three, explain the basis for their determination in column four and do not need to further consider activity at this point in the process If, however, the team has determined there is a"food safety hazard reasonably likely to occur introduced at a certain point in the process, column five is used to describe a measure which could be applied to"prevent, eliminate, or reduce to acceptable levels"the food safety hazard identified in column three Column six is used when a critical control point(CCP)is identified based upon the decision made in the hazard analysis. Each CCP has a number-the order corresponds to steps in the process. For example 1 is the first CCP in the process flow, 2 the next,etc. The letter indicates whether the hazard is biological -B; chemical-C, or physical P Look at the entries for "Receiving-Live Swine"on the first page of the six column form; the HACCP team has determined that pathogens are likely to be on the animals when they are received, but it put a"No"in the third column. Column four explains the basis for the teams determination. The HACCP team made sure that controls were in place to ensure that sanitary dressing procedures will be followed during the process You will notice that on our generic hazard analysis for pork slaughter, there are seven food safety hazards in which the HACCP team has identified a point in the process at which a food fety hazard is reasonably likely to occur. For each one of these they have identified a m which can be used to control the hazard When your HACCP team has completed their hazard analysis(whether they use this format or not), it is a good idea to review the flow diagram, the product description and the hazard analysis
Pork Slaughter Model hazard that is reasonably likely to occur is one for which a prudent establishment would establish controls because it historically has occurred, or because there is a reasonable possibility that it will occur in the particular type of product being processed, in the absence of those controls. (2) A flow chart describing the steps of each process and product flow in the establishment shall be prepared, and the intended use or consumers of the finished product shall be identified. Generic establishment X, which we are using for our example, is capturing these regulatory requirements on a 6-column Hazard Analysis Form (See Figure 3). A good way to use a form like this is to create the first column by using the Process Flow Diagram and the second by answering the question. Once the HACCP team has considered all the steps in the flow diagram and determined if a food safety hazard could be introduced, it needs to consider whether the hazard is "reasonably likely to occur", using the meaning of this phrase included in 417.2(a). On the 6-column form used by generic establishment X, the third and fourth columns address this issue. If the establishment's HACCP team has decided that the hazard is not reasonably likely to occur, they enter "No" in column three, explain the basis for their determination in column four, and do not need to further consider activity at this point in the process. If, however, the team has determined there is a "food safety hazard reasonably likely to occur" introduced at a certain point in the process, column five is used to describe a measure which could be applied to "prevent, eliminate, or reduce to acceptable levels" the food safety hazard identified in column three. Column six is used when a critical control point (CCP) is identified based upon the decision made in the hazard analysis. Each CCP has a number – the order corresponds to steps in the process. For example 1 is the first CCP in the process flow, 2 the next, etc. The letter indicates whether the hazard is biological – B; chemical – C; or physical – P. Look at the entries for “Receiving – Live Swine” on the first page of the six column form; the HACCP team has determined that pathogens are likely to be on the animals when they are received, but it put a “No” in the third column. Column four explains the basis for the team’s determination. The HACCP team made sure that controls were in place to ensure that sanitary dressing procedures will be followed during the process. You will notice that on our generic hazard analysis for pork slaughter, there are seven food safety hazards in which the HACCP team has identified a point in the process at which a food safety hazard is reasonably likely to occur. For each one of these they have identified a measure which can be used to control the hazard. When your HACCP team has completed their hazard analysis (whether they use this format or not), it is a good idea to review the flow diagram, the product description and the hazard analysis 7
Pork Slaughter model itself to make sure they are complete. Part 4172(a)(3)includes a list of sources from which food safety hazards might be expected to arise. Reviewing that list could help the hacCPteam check for completeness Note: If you are using this generic model and slaughter a different species of livestock or if you use a different process flow, you may have different hazards which are reasonably likely to occur. For these different hazards there may be different measures which could be used for control purposes This, and all other FSiS generic models, contains a list of references which can help your HACCP team in making sure the hazard analysis is complete. The references for pork slaughter are found in Appendix a. A member of your HACCP team might want to review at least some of the references to make sure hazards have not been omitted from the hazard analysis Completing the hazard analysis is a very significant and important element in developing your this far; this is like completing the foundation of a ho .l Sense of accomplishment when they get Developing Your HACCP Plan The company HACCP team can now take the materials it developed while doing the hazard analysis and use them to build the HACCP Plan. Remember that one of the important objectives of the FSIS generic models is to provide examples which illustrate how to meet the regulatory requirements of Part 417, as well as to correctly apply the principles of HACCP Part 4172(c)and(d)are the regulatory requirements (c) The contents of the HaCCP plan. The HaCCP plan shall, at a minimum ()List the food safery hazards identified in accordance with paragraph(a)of this section,which must be controlled for each process (2)List the critical control points for each of the identified food safety hazards, including, as appropriate (i Critical control points designed to control food safety hazards that could be introduced in the establishment, and (ii) Critical control points designed to control food safery hazards introduced outside the establishment, including food safety hazards that occur before, during, and afier entry into the establishment 3)List the critical limits that must be met at each of the critical control points. Critical
Pork Slaughter Model itself to make sure they are complete. Part 417.2(a)(3) includes a list of sources from which food safety hazards might be expected to arise. Reviewing that list could help the HACCP team check for completeness. Note: If you are using this generic model and slaughter a different species of livestock or if you use a different process flow, you may have different hazards which are reasonably likely to occur. For these different hazards, there may be different measures which could be used for control purposes. This, and all other FSIS generic models, contains a list of references which can help your HACCP team in making sure the hazard analysis is complete. The references for pork slaughter are found in Appendix A. A member of your HACCP team might want to review at least some of the references to make sure hazards have not been omitted from the hazard analysis. Completing the hazard analysis is a very significant and important element in developing your HACCP system. Your HACCP team should feel a real sense of accomplishment when they get this far; this is like completing the foundation of a house. Developing Your HACCP Plan The company HACCP team can now take the materials it developed while doing the hazard analysis and use them to build the HACCP Plan. Remember that one of the important objectives of the FSIS generic models is to provide examples which illustrate how to meet the regulatory requirements of Part 417, as well as to correctly apply the principles of HACCP. Part 417.2 (c) and (d) are the regulatory requirements: (c) The contents of the HACCP plan. The HACCP plan shall, at a minimum: (1) List the food safety hazards identified in accordance with paragraph (a) of this section, which must be controlled for each process. (2) List the critical control points for each of the identified food safety hazards, including, as appropriate: (i) Critical control points designed to control food safety hazards that could be introduced in the establishment, and (ii) Critical control points designed to control food safety hazards introduced outside the establishment, including food safety hazards that occur before, during, and after entry into the establishment; (3) List the critical limits that must be met at each of the critical control points. Critical 8