MIL-HDBK-17-1F Volume 1,Chapter 1 Objectives Roadmap #1:Use of New Material in Design and Structural Substantiation Establish Design Criteria and Certification Approach for Specific Application Review Building Block Approach (Volume 3,Chapter 4) Qualify Material (see Roadmap #2) Develop Lamina Allowables (see Roadmap #3) Develop Laminate Allowables Unnotched Tension,Compression,Shear (Volume 1,Chapter 6) (process similar to Roadmap #3) Develop Structural Design Data Fracture Toughness (Volume 1,Section 6.8.6) Strength after Impact (Volume 1,Section 6.10,7.7) Notched Tension,Compression (Volume 1,Section 7.4) Bolted Joints (Volume 1,Section 7.5) Bonded Joints (Volume 1,Section 7.6) Fatigue V1,Sec.2.5.14,6.8,V3,Chapter7) Damage Tolerance (Volume 3,Chapter 7) Design and Analyze Structure Laminate Strength (Volume 3,Chapter 5.4) Compression Buckling/Crippling (Volume 3,Section 5.7) Bonded Joints (Volume 3,Section 6.2) Bolted Joints (Volume 3,Section 6.3) Fatigue (Volume 3,Chapter 7) Damage Tolerance (Volume 3,Chapter 7) Repairs (Volume 3,Chapter 8) Thick Section Composites (Volume 3,Chapter 10) Lessons Learned (Volume 3,Chapter 12) 1-6
MIL-HDBK-17-1F Volume 1, Chapter 1 Objectives 1-6 Roadmap #1: Use of New Material in Design and Structural Substantiation Qualify Material (see Roadmap #2) Develop Lamina Allowables (see Roadmap #3) Review Building Block Approach (Volume 3, Chapter 4) Develop Laminate Allowables Unnotched Tension, Compression, Shear (Volume 1, Chapter 6) (process similar to Roadmap #3) Develop Structural Design Data Fracture Toughness (Volume 1, Section 6.8.6) Strength after Impact (Volume 1, Section 6.10, 7.7) Notched Tension, Compression (Volume 1, Section 7.4) Bolted Joints (Volume 1, Section 7.5) Bonded Joints (Volume 1, Section 7.6) Fatigue (V1, Sec. 2.5.14, 6.8, V3, Chapter 7) Damage Tolerance (Volume 3, Chapter 7) Design and Analyze Structure Laminate Strength (Volume 3, Chapter 5.4) Compression Buckling/Crippling (Volume 3, Section 5.7) Bonded Joints (Volume 3, Section 6.2) Bolted Joints (Volume 3, Section 6.3) Fatigue (Volume 3, Chapter 7) Damage Tolerance (Volume 3, Chapter 7) Repairs (Volume 3, Chapter 8) Thick Section Composites (Volume 3, Chapter 10) Lessons Learned (Volume 3, Chapter 12) Establish Design Criteria and Certification Approach for Specific Application
MIL-HDBK-17-1F Volume 1,Chapter 1 Objectives Roadmap #2: Qualification of New Material Develop Material and Process Specifications Volume 3,Chapter 2(overview) Volume 3,Section 2.11 (specifics) Develop QA/QC Procedures,Acceptance Tests for Material Volume 1,Section 2.3.3,8.4.2 Volume 3,Section 2.11 Volume 3,Chapter 3 Define Test Matrix Volume 1,Section 2.3.2,2.3.3 Define Test Methods Volume 1,Chapters 3-6 Purchase Material(multiple batches) Perform Tests Reduce/Normalize Test Data Volume 1,Section 2.4 Calculate Acceptance Limits for Material Specification Volume 1,Section 8.4.2 1-7
MIL-HDBK-17-1F Volume 1, Chapter 1 Objectives 1-7 Roadmap #2: Qualification of New Material Develop Material and Process Specifications Volume 3, Chapter 2 (overview) Volume 3, Section 2.11 (specifics) Define Test Matrix Volume 1, Section 2.3.2, 2.3.3 Define Test Methods Volume 1, Chapters 3 - 6 Purchase Material (multiple batches) Perform Tests Reduce/Normalize Test Data Volume 1, Section 2.4 Calculate Acceptance Limits for Material Specification Volume 1, Section 8.4.2 Develop QA/QC Procedures, Acceptance Tests for Material Volume 1, Section 2.3.3, 8.4.2 Volume 3, Section 2.11 Volume 3, Chapter 3
MIL-HDBK-17-1F Volume 1,Chapter 1 Objectives Roadmap #3:Development of Lamina Allowables Develop Material and Process Specifications Volume 3,Section 2.11 Develop QA/QC Procedures,Acceptance Tests for Material Volume 1,Section 2.3.3,8.4.2 Volume 3,Section 2.11 Volume 3,Chapter 3 Define Test Matrix Volume 1,Section 2.2(planning) Volume 1,Section 2.3.2,8.2(matrix) Define Test Methods Volume 1,Chapters 3-6 Purchase Material(multiple batches) Perform Tests Certification Agency witnessing as required Reduce/Normalize Test Data Volume 1,Section 2.4 Calculate Allowables Volume 1,Section 8.3.1-8.3.4 (individual allowables calculation for each environment) Volume 1,Section 8.3.5 (allowables by regression versus layup parameter) Volume 1,Section 8.tbd (allowables calculation for pooled data across environments) 1-8
MIL-HDBK-17-1F Volume 1, Chapter 1 Objectives 1-8 Roadmap #3: Development of Lamina Allowables Develop Material and Process Specifications Volume 3, Section 2.11 Define Test Matrix Volume 1, Section 2.2 (planning) Volume 1, Section 2.3.2, 8.2 (matrix) Define Test Methods Volume 1, Chapters 3 - 6 Purchase Material (multiple batches) Perform Tests Certification Agency witnessing as required Reduce/Normalize Test Data Volume 1, Section 2.4 Calculate Allowables Volume 1, Section 8.3.1 - 8.3.4 (individual allowables calculation for each environment) Volume 1, Section 8.3.5 (allowables by regression versus layup parameter) Volume 1, Section 8.tbd (allowables calculation for pooled data across environments) Develop QA/QC Procedures, Acceptance Tests for Material Volume 1, Section 2.3.3, 8.4.2 Volume 3, Section 2.11 Volume 3, Chapter 3
MIL-HDBK-17-1F Volume 1,Chapter 1 Objectives Roadmap #4: Development of Data for New Material for Submittal to Volume 2 Review Procedures for Data Documentation and Submittal Volume 1,Section 2.5 See also www.mil17.org Develop Material and Process Specifications Volume 3,Section 2.11 (boilerplate spec if being done by material supplier) Develop QA/QC Procedures,Acceptance Tests for Material Volume 1,Section 2.3.3,8.4.2 Volume 3,Section 2.11 Volume 3,Chapter 3 Define Test Matrix Volume 1,Section 2.2(planning) Volume 1,Section 2.3.2,8.2(matrix) Volume 1,Section 2.5(data submittal) Define Test Methods Volume 1,Chapters 3-7 Perform Tests Certification Agency witnessing as required Collect all required data Validate data Reduce and Document Test Data Volume 1,Sections 2.4-2.5 Submit Data to Mil-Hdbk-17 Secretariat 1-9
MIL-HDBK-17-1F Volume 1, Chapter 1 Objectives 1-9 Roadmap #4: Development of Data for New Material for Submittal to Volume 2 Develop Material and Process Specifications Volume 3, Section 2.11 (boilerplate spec if being done by material supplier) Define Test Matrix Volume 1, Section 2.2 (planning) Volume 1, Section 2.3.2, 8.2 (matrix) Volume 1, Section 2.5 (data submittal) Define Test Methods Volume 1, Chapters 3 - 7 Perform Tests Certification Agency witnessing as required Collect all required data Validate data Reduce and Document Test Data Volume 1, Sections 2.4 - 2.5 Submit Data to Mil-Hdbk-17 Secretariat Develop QA/QC Procedures, Acceptance Tests for Material Volume 1, Section 2.3.3, 8.4.2 Volume 3, Section 2.11 Volume 3, Chapter 3 Review Procedures for Data Documentation and Submittal Volume 1, Section 2.5 See also www.mil17.org
MIL-HDBK-17-1F Volume 1,Chapter 1 Objectives Roadmap #5: Use of Volume 2 Data for Design and Structural Substantiation Obtain Volume 2 data for original material data source. Obtain material procurement and processing infomation corresponding to data in Volume 2. Develop Material and Process Specifications Volume 3,Section 2.11 Develop QA/QC Procedures,Acceptance Tests for Material Volume 1,Section 2.3.3,8.4.2 Volume 3,Section 2.11,Chapter 3 Assess differences between original data source layup and cure process and "new"manufacturer's processes Define Equivalency Test Matrix and Success Criteria Volume 1,Section 2.2(planning) Volume 1,Section 2.3.7,8.2(matrix) Define Test Methods Volume 1,Chapters 3-7 Perform Tests Certification Agency witnessing as required Reduce/Normalize Test Data Volume 1,Section 2.4 Perform Statistical Tests Volume 1.Section 8.4.3 Retests for Data that do not pass All Data Statistical Tests +No- Pass? -Yes Use Volume 2 data Volume 1,tbd Perform additional environment and higher scale structural tests 1-10
MIL-HDBK-17-1F Volume 1, Chapter 1 Objectives 1-10 Roadmap #5: Use of Volume 2 Data for Design and Structural Substantiation Develop Material and Process Specifications Volume 3, Section 2.11 Define Equivalency Test Matrix and Success Criteria Volume 1, Section 2.2 (planning) Volume 1, Section 2.3.7, 8.2 (matrix) Define Test Methods Volume 1, Chapters 3 - 7 Perform Tests Certification Agency witnessing as required Reduce/Normalize Test Data Volume 1, Section 2.4 Perform Statistical Tests Volume 1, Section 8.4.3 Develop QA/QC Procedures, Acceptance Tests for Material Volume 1, Section 2.3.3, 8.4.2 Volume 3, Section 2.11, Chapter 3 Obtain Volume 2 data for original material data source. Obtain material procurement and processing infomation corresponding to data in Volume 2. Assess differences between original data source layup and cure process and "new" manufacturer's processes All Data Pass? Retests for Data that do not pass Statistical Tests Volume 1, tbd Use Volume 2 data No Yes Perform additional environment and higher scale structural tests