D-M-E Master Unit Die UD Quick-Change TM U-Style Frames Companion Insert molds -D-M-E
D-M-E Master Unit Die Quick-Change™ U-Style Frames & Companion Insert Molds
UF 2 Table of contents Model 05/05 UF 321 Companion Insert Mold (3.25 x 7.5 &4.0 x 4.7) Model 07/07 UF 321 Companion Insert Mold(4.5 x 6.25 & 6.0 x 7.25) Model 08/09 UF 321 Companion Insert Mold (5.0 x 8.0&7.85 x 9.0) UF 8 Model 08/10 UF 321 Companion Insert Mold (5.0 x 9.0& 7.85 x 9.0) UF 9 Enhanced Series Mold Inserts-Solid UF 10 Enhanced series mold Inserts -Laminated Model 94/90 UF 321 Companion Insert Mold (6.5 x 8.0&8. x 9.0) UF 12 Model 84/90 UF 321 Companion Insert Mold (6.5 x 8.0&8.4 x 9.0) Model 09/07 UF 321 Companion Insert Mold (6.0 x 6.75&9.0 x 6.75 UF 14 Model09/07EB321c0 mpanion Insert Mold60x6,75&9.0X6.75)………UF15 Model 10/12 UF 321 Companion Insert Mold (7.0 x 10.9&9.9 x 10.9) Model 10/14 UF 321 Companion Insert Mold (7.0 x 12.9&9.9 x 12.9) UF 17 Model 10/16 UF 321 Companion Insert Mold (7.0 x 14.9&9.9 x 14.9 UF 18 Model 11/11 UF 321 Companion Insert Mold (8.0 x 10.0&11.5 x 11.0) UF 19 Model 12/08 UF 321 Companion Insert Mold (8.0 x 8.0&11.9 x8.0) UF 20 Model 12/14 UF 321 Companion Insert Mold (8.0 x 12.9 & 11.9 x 12.9) Model 12/16 UF 321 Companion Insert Mold (8.0 x 14.9&11.9 x 14.9) UF 22 Model 12/18 UF 321 Companion Insert Mold(8.0 x 16.9& 11.9 x 16.9) UF 23 Model 12/20 UF 321 Companion Insert Mold (8.0 x 18. 9& 11.9 x 18.9) UF 24 Model 13/16 UF 321 Companion Insert Mold (9.0 x 14.9& 12.9 x 14.9 UF 25 Model 13/18 UF 321 Companion Insert Mold (9. x 16.9 & 12. 9 x 16.9 Model 13/20 UF 321 Companion Insert Mold(9.0 x 18.9&12.9 x 18.9) UF 27 Model 13/22 UF 321 Companion Insert Mold(9.0 x 20.9& 12.9 x 18.9) UF 28 Model 14/16 UF 321 Companion Insert Mold (10.0 x 14.9& 13.9 x 14.9)..... UF 29 Model 14/18 UF 321 Companion Insert Mold (10.0 x 16.9& 13.9 x 16 Model 14/20 UF 321 Companion Insert Mold (10.0 x 18.9& 13.9 x 18.9)..... UF 31 Model 14/22 UF 321 Companion Insert Mold (10.0 x 20. 9& 13.9 x 20.9)...... UF 32 Model 16/18 UF 321 Companion Insert Mold (11.0 x 15.9& 15.9 x 15.9)..... UF 33 Model 16/21 UF 321 Companion Insert Mold (11.0 x 18. 9& 15.9 x 18.9)...... UF 34 Model 16/27 UF 321 Companion Insert Mold (11.0 x 24.9& 15.9 x 24.9)..... UF 36 Model 18/20 UF 321 Companion Insert Mold(12.0 x 17.9&17.9 x 17.9)..... UF 37 Model 18/26 UF 321 Companion Insert Mold (12.0 x 23 9& 17.9 x 23.9)..... UF 38 Insert Mold pillar Posts MASTER 626-6653 UNIT DE Canada 800-387-6600 wdme. net
UF 2 Table of Contents U.S. 800-626-6653 Canada 800-387-6600 ■ www.dme.net Model 05/05 UF 321 Companion Insert Mold (3.25 x 7.5 & 4.0 x 4.7) ……… UF 6 Model 07/07 UF 321 Companion Insert Mold (4.5 x 6.25 & 6.0 x 7.25) ……… UF 7 Model 08/09 UF 321 Companion Insert Mold (5.0 x 8.0 & 7.85 x 9.0) ……… UF 8 Model 08/10 UF 321 Companion Insert Mold (5.0 x 9.0 & 7.85 x 9.0)………… UF 9 Enhanced Series Mold Inserts – Solid ………………………………… UF 10 Enhanced Series Mold Inserts – Laminated …………………………… UF 11 Model 94/90 UF 321 Companion Insert Mold (6.5 x 8.0 & 8.4 x 9.0) ……… UF 12 Model 84/90 UF 321 Companion Insert Mold (6.5 x 8.0 & 8.4 x 9.0) ……… UF 13 Model 09/07 UF 321 Companion Insert Mold (6.0 x 6.75 & 9.0 x 6.75)……… UF 14 Model 09/07 EB 321 Companion Insert Mold (6.0 x 6.75 & 9.0 x 6.75) ……… UF 15 Model 10/12 UF 321 Companion Insert Mold (7.0 x 10.9 & 9.9 x 10.9) ……… UF 16 Model 10/14 UF 321 Companion Insert Mold (7.0 x 12.9 & 9.9 x 12.9) ……… UF 17 Model 10/16 UF 321 Companion Insert Mold (7.0 x 14.9 & 9.9 x 14.9) ……… UF 18 Model 11/11 UF 321 Companion Insert Mold (8.0 x 10.0 & 11.5 x 11.0) …… UF 19 Model 12/08 UF 321 Companion Insert Mold (8.0 x 8.0 & 11.9 x 8.0) ……… UF 20 Model 12/14 UF 321 Companion Insert Mold (8.0 x 12.9 & 11.9 x 12.9) …… UF 21 Model 12/16 UF 321 Companion Insert Mold (8.0 x 14.9 & 11.9 x 14.9) …… UF 22 Model 12/18 UF 321 Companion Insert Mold (8.0 x 16.9 & 11.9 x 16.9) …… UF 23 Model 12/20 UF 321 Companion Insert Mold (8.0 x 18.9 & 11.9 x 18.9) …… UF 24 Model 13/16 UF 321 Companion Insert Mold (9.0 x 14.9 & 12.9 x 14.9) …… UF 25 Model 13/18 UF 321 Companion Insert Mold (9.0 x 16.9 & 12.9 x 16.9) …… UF 26 Model 13/20 UF 321 Companion Insert Mold (9.0 x 18.9 & 12.9 x 18.9) …… UF 27 Model 13/22 UF 321 Companion Insert Mold (9.0 x 20.9 & 12.9 x 18.9) …… UF 28 Model 14/16 UF 321 Companion Insert Mold (10.0 x 14.9 & 13.9 x 14.9) …… UF 29 Model 14/18 UF 321 Companion Insert Mold (10.0 x 16.9 & 13.9 x 16.9) …… UF 30 Model 14/20 UF 321 Companion Insert Mold (10.0 x 18.9 & 13.9 x 18.9) …… UF 31 Model 14/22 UF 321 Companion Insert Mold (10.0 x 20.9 & 13.9 x 20.9) …… UF 32 Model 16/18 UF 321 Companion Insert Mold (11.0 x 15.9 & 15.9 x 15.9) …… UF 33 Model 16/21 UF 321 Companion Insert Mold (11.0 x 18.9 & 15.9 x 18.9) …… UF 34 Model 16/24 UF 321 Companion Insert Mold (11.0 x 21.9 & 15.9 x 21.9) …… UF 35 Model 16/27 UF 321 Companion Insert Mold (11.0 x 24.9 & 15.9 x 24.9) …… UF 36 Model 18/20 UF 321 Companion Insert Mold (12.0 x 17.9 & 17.9 x 17.9) …… UF 37 Model 18/26 UF 321 Companion Insert Mold (12.0 x 23.9 & 17.9 x 23.9) …… UF 38 Insert Mold Pillar Posts …………………………………………………… UF 39
UF 3 Frame Ordering Information Item number and description (see charts on corresponding page) S" diameter of locating ring supplied standard (see drawings on corresponding page Sprue bushing(if required)"R"spherical radius of sprue bushing furnished 1/2"or 3 /4"unless otherwise shown 0"small diameter of sprue bushing orifice furnished 5/32, 7/32, 9/32"or 11/32" unless otherwise shown Optional locating rings and sprue bushings available on request TANDARD SOLID Knockout hole locations standard as shown (other optional INSERT MOLD Clamp slots standard unless otherwise shown on corresponding page Mounting holes optional unless shown on corresponding page Additional height of ejection available (quotation on request) Frames standard in prehard #2 steel. Prehard stainless and other steel grades available(quotation on request) Other frame options are available on request Insert Mold Ordering Information STANDARD LAMINATED Item number and description(see charts on corresponding page) INSERT MOLD Steel grades-1020, 4130 prehard, P-20 prehard and H-13: 420 stainless and other grades on request T-style laminated insert molds supplied with 4130 prehard ear plates except in tool steel insert molds have tool steel ear plates H-13 and other tool steel insert molds supplied 010 oversize on outside dimension. .010-.013 oversize on thickness and 025-.035 undersize in pin and bushing holes for machining after required heat treating A"and"B" dimensions supplied .004-.007 oversize unless otherwise specified Other"A"and"B"thicknesses available on request T-STYLE LAMINATED U.S.8oo626-6653 Canada00-387-6600www.dme.net
U.S. 800-626-6653 Canada 800-387-6600 ■ www.dme.net UF 3 Frame Ordering Information • Item number and description (see charts on corresponding page) • “S” diameter of locating ring supplied standard (see drawings on corresponding page) • Sprue bushing (if required) “R” spherical radius of sprue bushing furnished 1/2” or 3/4” unless otherwise shown • “O” small diameter of sprue bushing orifice furnished 5/32”, 7/32”, 9/32” or 11/32” unless otherwise shown • Optional locating rings and sprue bushings available on request • Knockout hole locations standard as shown (other optional) • Clamp slots standard unless otherwise shown on corresponding page • Mounting holes optional unless shown on corresponding page • Additional height of ejection available (quotation on request) • Frames standard in prehard #2 steel. Prehard stainless and other steel grades available (quotation on request) • Other frame options are available on request Insert Mold Ordering Information • Item number and description (see charts on corresponding page) • Steel grades – 1020, 4130 prehard, P-20 prehard and H-13: 420 stainless and other grades on request • T-style laminated insert molds supplied with 4130 prehard ear plates except in tool steel insert molds have tool steel ear plates • H-13 and other tool steel insert molds supplied .010 oversize on outside dimension, .010 – .013 oversize on thickness, and .025 – .035 undersize in pin and bushing holes for machining after required heat treating • “A” and “B” dimensions supplied .004 – .007 oversize unless otherwise specified • Other “A” and “B” thicknesses available on request STANDARD SOLID INSERT MOLD STANDARD LAMINATED INSERT MOLD T-STYLE LAMINATED INSERT MOLD
Quick-Change U frame features and applications This MUD Quick-Change frame and companion insert mold series com- bines the cost saving benefits and time saving advantages of the Master Unit Die Concept with exceptional design flexibility U frames accept two type of companion insert molds-the standard style(inside frame width) and T-style (outside frame width) companion insert molds. These can be ordered in any thickness in which the frame Quick-Change and insert stack height do not exceed the minimum or maximum shut U frame options height of the machine. The frame's open design permits installation of water lines or hydraulic cylinders on any side of the insert mold. Options Removable center runner bars for include insulation boards, master ejector plates and master ejector two-insert mold applications plates with interlocking rails Master ejector plates MUD Quick-Change U frames can be adapted to multiple insert mold Master ejector plates with interlocking rails applications with the addition of an optional removable center runner bar and master ejector plate. This allows simultaneous production with ● Frame spacer bars two smaller insert molds in either the T-style or standard style Other U frame series cost reduction options include frame spacer bars Hot tip sprue bushings and adapter rails. Spacer bars permit the use of shorter and lower cost e Insulation boards companion insert molds in frames designed for longer sizes. Adapte Additional height on ejector rails rails permit the use of narrower and lower cost insert molds in frames designed for wider sizes Armorclad plating* Electroless nickel plating Armorclad"is the registered trademark of STEEL SPECIFICATIONS: Standard U frames are produced in prehard steel (285-325 Brinell). Prehard stainless, 420 stainless, H-13 and other NOTE: Specifications subject to change grades are available on request. armorclad" Number One can be specified. Guide rails on larger frames are treated for enhanced wear resistance Armorclad"is the registered trademark of Armorclad, Inc. MASTER U.s.80o-626-6653 UNIT DIE Canada00-387-6600mwww.dme.net
UF 4 Quick-Change U frame features and applications U.S. 800-626-6653 Canada 800-387-6600 ■ www.dme.net This MUD Quick-Change frame and companion insert mold series combines the cost saving benefits and time saving advantages of the Master Unit Die Concept with exceptional design flexibility. U frames accept two type of companion insert molds — the standard style (inside frame width) and T-style (outside frame width) companion insert molds. These can be ordered in any thickness in which the frame and insert stack height do not exceed the minimum or maximum shut height of the machine. The frame’s open design permits installation of water lines or hydraulic cylinders on any side of the insert mold. Options include insulation boards, master ejector plates and master ejector plates with interlocking rails. MUD Quick-Change U frames can be adapted to multiple insert mold applications with the addition of an optional removable center runner bar and master ejector plate. This allows simultaneous production with two smaller insert molds in either the T-style or standard style. Other U frame series cost reduction options include frame spacer bars and adapter rails. Spacer bars permit the use of shorter and lower cost companion insert molds in frames designed for longer sizes. Adapter rails permit the use of narrower and lower cost insert molds in frames designed for wider sizes. STEEL SPECIFICATIONS: Standard U frames are produced in prehard steel (285-325 Brinell). Prehard stainless, 420 stainless, H-13 and other grades are available on request. Armorclad* Number One can be specified. Guide rails on larger frames are treated for enhanced wear resistance. * “Armorclad” is the registered trademark of Armorclad, Inc. Quick-Change U frame options • Removable center runner bars for two-insert mold applications • Master ejector plates • Master ejector plates with interlocking rails • Frame spacer bars • Adapter rails • Hot tip sprue bushings • Insulation boards • Additional height on ejector rails • Armorclad plating* • Electroless nickel plating * “Armorclad” is the registered trademark of Armorclad, Inc. NOTE: Specifications subject to change without prior notice
UF 5 Companion insert mold features and applications The two companion insert mold styles available with the Quick-Change U frame increase the exceptional design flexibility of this series. A wide range of options adds to this versatility the result is the most versatile njection molding tooling offered to the industry T-style insert molds offer the maximum projected mold area and are available in laminated construction including three -and four-plate designs Smaller sizes are available in either solid or laminated construction Companion Standard insert molds are the most economical style and are recommended insert mold options when the additional width of the T-style is not required. Standard insert molds are available in solid or laminated construction including three and T-style insert molds in laminated four plate designs insert molds in solid Both style insert molds can be ordered with a complete ejector system laminated construction including return pins and pillar posts. Other options include stripper plates, Three-plate design for pinpoint gating sleeve ejection and three-plate construction for a pinpoint gating system Machining for heater cartridge holes, water lines, rough or finished ● Stripper plates pockets, taper locks and other special applications is also available. A ● Sleeve ejection noted, the open design of the U frame permits installation of water lines Return pins and pillar posts or hydraulic cylinders on any side of the insert molds. mining for Design options for insert molds include spring loading, early return, Heater cartridge holes unscrewing mechanisms, hot tip sprue bushings, runnerless molding and machining for cam slides. Insert molds can be ordered with interlocking Machining for water lines ejector plates for positive return and stroking action when used with Rough cut pockets frames having an interlocking ejector system Finished custom pockets ● Runnerless molding Machining for special applications Steel Specifications: Companion insert molds are available in 1020 available on request. Ear plates for T-style laminated insert molds are a 4130 prehard, P-20 prehard and H-13 420 stainless and other grades ar Armorclad plating Armorclad" is the registered trademark of supplied 4130 steel with the exception of tool steel insert molds which are supplied with tool steel ear plates. Armorclad* Number One can NOTE: Specifications subject to change Armorcladis the registered trademark of Armorclad, Inc. U.S.8o626-6653 MASTER Canada00-387-6600awww.dme.net UNIT DE
U.S. 800-626-6653 Canada 800-387-6600 ■ www.dme.net UF 5 Companion insert mold features and applications The two companion insert mold styles available with the Quick-Change U frame increase the exceptional design flexibility of this series. A wide range of options adds to this versatility. The result is the most versatile injection molding tooling offered to the industry. T-style insert molds offer the maximum projected mold area and are available in laminated construction including three- and four-plate designs. Smaller sizes are available in either solid or laminated construction. Standard insert molds are the most economical style and are recommended when the additional width of the T-style is not required. Standard insert molds are available in solid or laminated construction including three and four plate designs. Both style insert molds can be ordered with a complete ejector system including return pins and pillar posts. Other options include stripper plates, sleeve ejection and three-plate construction for a pinpoint gating system. Machining for heater cartridge holes, water lines, rough or finished pockets, taper locks and other special applications is also available. As noted, the open design of the U frame permits installation of water lines or hydraulic cylinders on any side of the insert molds. Design options for insert molds include spring loading, early return, unscrewing mechanisms, hot tip sprue bushings, runnerless molding and machining for cam slides. Insert molds can be ordered with interlocking ejector plates for positive return and stroking action when used with frames having an interlocking ejector system. Steel Specifications: Companion insert molds are available in 1020, 4130 prehard, P-20 prehard and H-13. 420 stainless and other grades are available on request. Ear plates for T-style laminated insert molds are supplied 4130 steel with the exception of tool steel insert molds which are supplied with tool steel ear plates. Armorclad* Number One can be specified. * “Armorclad” is the registered trademark of Armorclad, Inc. Companion insert mold options • T-style insert molds in laminated construction • Standard insert molds in solid or laminated construction • Three-plate design for pinpoint gating • Stripper plates • Sleeve ejection • Return pins and pillar posts • Machining for taper locks • Heater cartridge holes • Machining for water lines • Rough cut pockets • Finished custom pockets • Runnerless molding • Machining for special applications • Armorclad plating* * “Armorclad” is the registered trademark of Armorclad, Inc. NOTE: Specifications subject to change without prior notice