10milionpel TThruRtlnnovat LG Electronics /Digital Appliance LGGETA MNO
6s Thru RTY Innovation Achieve 10 million per year LG Electronics / Digital Appliance Company LGETA MWO
SOn DMADC 60 Global No. 1 MWO Division (05 Sales: M$ 385; Profit: 8 %) Vision x China Market Top 1(05 China M/S: 45%) Vision Global Position (’03, Million) Fast Growth 2005 04 Targe) TA(11.1) 2.5 04093召 TA100)11.8 宝UN Fast/nnovation Vision 10,1 Gala 10.0 Before- SHARP 9.8 As the basement of profit turnaround MWO Maker Benchmarking 1/19
Vision 6s 12.5 11.8 10,1 10.0 9.8 (’04 Target) (’03, Million) TA(10.0) TA(11.1) Global No.1 MWO Division ( `05 Sales: M$ 385 ；Profit: 8 % ) China Market Top 1 ( `05 China M/S : 45% ) Cost Competition Vision Before 2005 Now As the basement of Profit Turnaround Fast Innovation Fast Growth Global Position MWO Maker Benchmarking Vision Vision 1/19 D M A I C
Big ISsue MAMIC〉6 Accelerate tool shift(0.7-1.8) Productivity loss↑ a Shorten the development period eQuality loss u Increasing number of parts e Parts loss↑ M unit /year Portfolio by Category Fast High Growth oo 10.0 Brown OTR 7.1 2 CMO 08-1.8) Profit CMO (0.7cu. ft) Low Price 02 03 High 2/19
Big Y Issue 6s 7.1 10.0 `02 `03 CMO Productivity loss↑ Portfolio by Category Low Price High Profit High Quality loss↑ Parts loss↑ Fast Growth New MDL ❑ Accelerate tool shift ( 0.7 ~1.8) ❑ Shorten the development period ❑ Increasing number of parts M unit / year CMO (0.7cu.ft) CMO (0.8~1.1) OTR CMO (0.7cu.ft) CMO (0.8~1.8) BrownerOTR 2/19 D M A I C
ig ISsue DMADC 60 Logistics AssY M units/year 10.0 Miscellaneous ratio RTYZ 120 EA/Hour 70% 50% 2.7825% 60 02.12 Target 02.12 Target 02 Target PCB Painting RTYz Portfolio RTYZ RTYZ 3.5 25628% 2.7521% 3.5 02.12 Target 02.12 Target RTYC 10 million per year Assurance 3/19
6s Input Process Output Assy Line Press Welding Painting Purchase IQC OQC PCB Supplier Customer • Logistics system (Material, Product) • Parts loss control • Inspection System • Box quality control • Round Cavity strength • PCB ICT FCT control • Powder quality • Gap defect . • Product and Quality Strategy • IR sensor quality • Press line system • Quick response system • Outgoing Inspection system • Material storage system Main Issue Big Y Issue • 0.7Cu.ft latch adjustment • Door ass’y trouble • Anode abnormal temp. • 0.7 UTC cavity Distortion • P/Cord scratch • Door dirty Production Process System Assembly Line Painting PCB MFG 6σ ▪ L/B improvement ▪ Powder thickness BIG Y Little Y Action ▪ WG Weld intensity Quality ▪ Part quality Yield Quality up MFG 6σ ▪ Line balance MFG 6σ Pressing ▪ PCB lead improvement ▪ Logistic Lead Time ▪ Quick Response Logistics TQ 6σ NWT MFG 6σ RTY Innovation RTY↑ TDR MFG 6σ MFG 6σ Welding TQ 6σ 02.12 Target 120 50% 02.12 Target 3.5 2.78 25% 02.12 Target 3.5 2.56 28% PCB Painting Logistics Ass’y Miscellaneous ratio RTYz RTYz 02.12 Target 3.5 2.75 21% 60 RTYz 10 million per year Assurance 02 Target 7.0 M units/year 10.0 30 % 80 85 90 95 RTYq 60 70 80 90 RTYp A B C D RTYz Portfolio 3.5 EA/Hour 3/19 D M A I C
est practice-1 ,→ Painting Supplier ac Assy -oQc(Customer) Logistics improvement. PCB Define e Better logistics Measure Neck Point Analysis Worst logistics aiting for...? Improve Plan change Everyday Control 翻围具具! Stock is not enough Elevator is not enough QC Packing Time too long Painting Stock PCB line Ass'y line Ine · Broken box Check time conflict Poor loading method Product stock 4/19
6s Define Measure Analysis Improve Control Supplier IQC Painting PCB Ass’y OQC Customer Better logistics Worst logistics IQC Waiting for ……? Stock Product stock Ass’y line Painting line PCB line Neck Point • Plan change Everyday • Stock is not enough • Elevator is not enough • Packing Time too long • Broken Box • Check time conflict • Poor loading method Logistics improvement Best practice-1 4/19 D M A I C